INTEGRITY/STANDARD REDUCING MACHINE

TY801 reducing series is a kind of mechanical equipment specially developed by Tianyu Machinery for the manufacturers of automobile shock absorber with years of experience.

It can be used for setting the outer diameter of automobile shock absorber bushing, trailing arm bushing, control arm bushing, suspension rubber sleeve, support arm bushing and rubber sleeve. Different from the traditional equipment, it has the advantages of low power consumption, high production efficiency and low cost. With its excellent performance, this series of equipment plays a leading role in the automotive rubber absorption industry at home and abroad.

Operating Principle Of Integrity/Standard Reducing Machine

The reducing machine adopts a special oil cylinder to realize that the oil cylinder only needs about 5mm of stroke for each reduction. At the same time, each key part of the oil cylinder is specially treated, without being easy to wear. And the product placement surface has a high-precision mechanical limit scale adjustment plate with a unit of 0.005MM, which makes the outer diameter adjustable. The wear of the equipment or mold will not affect the outer diameter of the reducing product, which ensures the stability of the size.

Product Use Of Integrity/Standard Reducing Machine

This series of products is a kind of mechanical equipment specially developed by Tianyu Machinery for the manufacturers of automobile shock absorbers. It can be used for setting the outer diameter of automobile shock absorber bushing, trailing arm bushing, control arm bushing, suspension rubber sleeve, support arm bushing, and rubber sleeve.

Technological Process Of Integrity/Standard Reducing Machine

Rough machining with a lathe first, with an allowance of 1mm;

Heat treatment to HRC60-62;

Finish machining on the lathe, with an allowance of 0.3mm;

Finish machining with an internal and external cylindrical grinder to the required size;

Laser printing the product number, and the arrangement number of 12 pieces;

Line-cut into 12 pieces, without cutting thoroughly, with an allowance of 0.5mm. When all cuts are finished, just knock to break;

Deburring.

Industry Pain Points Of Integrity/Standard Reducing Machine

Temperature, voltage, and material rigidity will affect the reducing effect;

The equipment is too heavy to handle, and the oil temperature is poor in heat dissipation, unable to adapt to the production of the assembly line;

That the wear of equipment and abrasives affects the outer diameter will result in the high unqualified rate;

The complex process and the high consumables result in the high cost of the enterprise.

Product Advantages Of Integrity/Standard Reducing Machine

The reducing force is controlled accurately and is not affected by external forces. The TY801 reducing machine adopts a proportional overflow valve and a pressure sensor, together with a PLC programmable controller to form a closed-loop control system, which can realize that the reducing force won't change with the effect of temperature, voltage, and material rigidity.

A unique C-shaped body is suitable for assembly lines. The body is made of low-carbon steel and welded into a C-shaped structure. It has the features of good oil temperature heat dissipation, convenient handling, and being suitable for assembly line or cell production.

A high-precision mechanical limit scale adjustment plate simplifies the process and reduces the cost. And the placement surface has a high-precision mechanical limit scale adjustment plate with a unit of 0.005mm, which makes the outer diameter adjustable. The wear of the equipment or mold will not affect the outer diameter of the reducing product. It is easy to produce the mould and the cost is greatly reduced.

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