Automatic Welding

With the development automation technology, automatic welding technology is more advanced. Automatic welding machine plays an important role in the application of various industries, and its application is expanding rapidly. In the modern industrial production, the mechanization and automation of the welding production process are the inevitable trends of the manufacturing industry. The automatic welding machine we provided, with more efficient, high welding precision and fast welding speed, can be widely used in many fields.

In the past 20 years, with the development of digital, automation, computer, mechanical design technology and the importance of welding quality, automatic welding has developed into an advanced manufacturing technology, and role automatic welding equipment plays in various industrial applications is more and more important, and the scope of application is expanding rapidly. In modern industrial production, the mechanization and automation of the welding production process is an inevitable trend in the modernization of the welding mechanism manufacturing industry.

According to the degree of automation, automated welding equipment can be divided into the following three categories:

1. Rigid automated welding equipment Rigid automatic welding equipment can also be called primary automatic welding equipment, most of which are designed according to the principle of open loop control. Although the entire welding process is automatically completed by the welding equipment, the feedback of the welding parameters during the welding process cannot be closed-loop feedback system, and the possible deviations cannot be randomly corrected.

2. Self-adaptive control automatic welding equipment The adaptively controlled welding equipment is a highly automated welding equipment, which is equipped with sensors and automatic welding system industrial electronics detection lines, it can automatically guide and tracks the weld trajectory, and implements closed-loop feedback control of the main welding parameters. The entire welding process will be completed automatically according to preset procedures and process parameters.

Intelligent automatic welding equipment

It utilizes a variety of advanced sensing components such as vision sensors, tactile sensors, auditory sensors and laser scanners etc., and it makes uses of computer software systems, databases and expert systems with functions such as identification, judgment, real-time detection, calculation, automatic programming, welding parameters storage and the ability to automatically generate weld log files.

The composition of automated welding equipment:

1. Welding power supply, its output power and welding characteristics should be matched with the welding method to be used, and the interface connected with the main controller is installed.
2. wire feeder and its control and speed control system, for the wire feeder with higher requirements on wire feed speed control accuracy, its control circuit should add speed feedback
3. The welding machine head uses its moving mechanism, which consists of a welding machine head, a welding head support frame, a hanging type carriage, etc., and is used in a precision welding head mechanism. The drive system should adopt a servo motor equipped with an encoder.
4. Weldment movement or displacement mechanism, such as welding roller frame, head and tail frame turning machine, rotary platform and positioner, etc., precision moving position mechanism should be equipped with servo motor drive
5. weldment clamping mechanism
6. The main controller, also known as the system controller, is mainly used for linkage control of each component, control of welding procedures, setting, adjustment and display of main welding parameters. Control functions such as troubleshooting and man-machine dialogue can be expanded as necessary.
7. computer software, computer software commonly used in welding equipment includes: programming software, functional software, process software and expert systems, etc.
8. welding head guiding or tracking mechanism, arc pressure automatic controller, welding gun yaw and monitoring system